Expanded Bushing

Expanded Bushing in metallic parts

Expanded bushing (EB) simultaneously coldworks the material around the hole, and provides a high interference fit
Expanded bushing process principle

Expanded bushing offers several advantages :

  • Improved Fatigue Life
  • Fatigue life superior to press or shrink fit installations
  • One-Sided Operation
  • Process accomplished within seconds
  • Corrosion Resistance
  • Protective coatings are not damaged during installation
  • High Torque and Pushout Resistance
  • Greater resistance to rotation and pushout compared to conventional installation methods
  • Installation is Safer and Quicker
  • Cryogenic fluid not required

Expanded bushings can be used for most bushing installations. Bushings are available in a number of materials and configurations:

Configurations

  • Large range of Bushing inside diameter : from 10mm to more than 100 mm
  • Bushing geometry : Straight and flanged – Lube grooves and holes
  • Bushing material: Bronze, Titanium, Steels, Beryllium-copper, Aluminium, Nickel…
  • Parent material: Aluminum, Steel, Titanium…


Anti-fretting coating

Browncoated bushing preventing delamination

Capaero is able to design bushings with an anti-fretting coating (Browncoat). This is widely used on helicopter applications and offer a reliable protective solution.

Expanded Bonded Bushing in composite panels

Expanded Bonded Bushing produces fretting and adhesive load tranfer. It improve the assembly performance and the installation process.

EB² bushings are coated during manufacturing with a micro-encapsuled adhesive. During the installation, the process is very simple: bushing is sliped on a mandrel and coldexpanded into the hole. Both fretting and adhesive provide a high performance load transfer between the bushing and the composite panel.

Expanded Bonded Bushing principles
Expanded Bonded Bushing performance benefit

We propose a full package from design and stress calculation to bushing installation. The EB² (Expanded Bonded Bushing) with the encapsuled adhesive:

  • doesn’t required adhesive stock in assembly
  • has a high resistance to torque and push-out
  • Increase in load transfer allowable for composite material
  • can be with straight or flanged bushing
  • can use any material
  • Ease installation (No manual adhesive coating)
  • is an optimized and repetitive process
  • reduces operator skilled level required
Expanded Bonded Bushing quick installation

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